Mitsubishi Heavy Industries Technical Review
    Vol. 52 No. 4 (2015)   New Products & Technologies
    Technical Papers

    Development of Materials for Use in A-USC Boilers

    NOBUHIKO SAITO
    NOBUYOSHI KOMAI
    YASUO SUMIYOSHI
    YASUHIRO TAKEI
    MASAKI KITAMURA
    TSUYOSHI TOKAIRIN

    The 700°C-class advanced ultra-supercritical (A-USC) boiler is a promising technology for high-efficiency coal-fired thermal power generation. To realize such boilers, it is critical to develop and validate the creep enhanced Ni-based alloys and advanced ferritic steels, both of which can withstand temperatures substantially higher than conventional boilers. In addition to the long-term creep rupture strength and manufacturing techniques, the steam oxidation properties and the coal ash-induced high-temperature corrosion properties were evaluated. The results indicate that the test materials have sufficient strength and corrosion resistance and the pressure parts can be manufactured without problems. The heat transfer tube panels and pipes were additionally installed on existing boilers in May 2015. Since then, the demonstration operation has been continued in a simulated A-USC boiler environment. We will also develop technologies for creep damage assessment and non-destructive inspection for maintenance purposes, aiming for the early commercialization of A-USC boilers.