Commercial
operation of a 900 MW coal-fired supercritical power plant commence at Kansai
Electric's Maizuru Power Station in Japan |
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Commercial operation of the new plant at the Maizuru Power
Station commenced on August 4, 2004. This facility has a state-of-the-art coal-fired
supercritical power plant that boasts an output of 900 MW, and operates under
steam conditions of 24.5 MPa and 595/595 degree-C. MHI supplied the major equipment
for the facility including the boiler, steam turbine, control unit, etc. The boiler
has a vertical tube furnace, and is of the radiant reheat once-through type with
variable pressure operation.
The steam turbine is a reheat and regenerative condensing turbine with four flows
in a cross-compound arrangement.
The plant features an improved power-generating efficiency.
In light of environmental issues of recent years, this facility utilizes high-temperature
and high-pressure steam conditions, and applies efficiency-enhancing technology
to the boiler and turbine in order to reduce the greenhouse gas, carbon dioxide.
The boiler is MHI's 10th boiler that utilizes a high-performance, high-reliability
vertical water wall furnace featuring rifle tubes.
Compared to spiral wound water wall, vertical water wall with rifle-tube feature
have the advantages of lower pressure drop, simplified structure, and less ash
accumulation on the furnace walls. In order to realize a low NOx emissions, a
circular firing boiler is applied with our state-of-the-art low NOx emissions
system comprised of Mitsubishi Advanced-Pollution Minimum (A-PM) burner, Advanced-Mitsubishi
Advanced Combustion technology (A-MACT) for an in-furnace NOx reduction, Mitsubishi
Rotary Separator Pulverizer for high fineness, and Selective Catalytic NOx removal
system (SCR). Other major features include the fact that it can accommodate bituminous
coal procured from all over the world, and that it can achieve optimal steam temperature
and combustion conditions from the different types of coal. It also utilizes the
zone module construction method that enable to achieve the shorter construction
schedule.
The steam turbine is of CC4F-46 cross compound type, while the high-pressure turbine
is of double-flow design featuring four main steam inlets, each flow has one control
stage and 10 reaction stages. The design of the intermediate-pressure turbine
feature four reheating steam inlets, with each flow having seven reaction stages.
The low-pressure turbine is a double-flow design, consisting of nine reaction
stages including the last stages of 46-inch Integral Shroud Blade (ISB) for each
flow. In order to achieve a high performance, three-dimensional blades are utilized
for all of the reaction stages, and blades for both high and intermediate-pressure
turbines have been upgraded to operate at high steam temperatures of 600 degree
C. Further better performance are achieved by including an improved stationary
blade seal fin structure for the low-pressure turbine and utilizing the grooved
stationary blade for low-pressure last stage blade to boost moisture removal.
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